I presented my paper “A Hierarchical Bayesian Approach to IEC 61511 Prior Use” [full paper] at the 14th Global Congress on Process Safety in Orlando last month. Thank you to everyone that was able to attend and to those who expressed support and interest online!
This paper represents my third foray into this topic, first with ISA, then the Triconex User Group, and finally with the AIChE/CCPS conference. The main points of the paper include:
- IEC 61511 requires SIS modelling using real world data based on field feedback in similar service, with data uncertainties assessed and ongoing performance monitoring.
- Traditional frequentist methods are not well suited to these requirements due to sparse failure data. For example, demonstrating SIL3 performance requires 1500 successful proof tests.
- Bayesian methods are an excellent match due to their incorporation of "prior knowledge". Simple Bayesian methods using conjugate priors can make prior use justification much more feasible.
- More advanced Hierarchical Bayesian methods can be used to analyze complex non-homogenous data sets such as plant failure rate data from multiple services.
- While the mathematics of Bayesian approaches can initially be daunting, there are a variety of free software tools and resources that make it feasible for working engineers.
I welcome your feedback on the paper. Please feel free to comment or contact me directly with any questions. My experience is that once you "get over the hump" with the mathematics, you will find Bayesian approaches far more intuitive than traditional statistics.
If you are interested in learning more about Bayesian methods for reliability analysis, I encourage you to check out the following online papers, reports, and books as a starting point:
- NIST Engineering Statistics Handbook (Sections 1.10, 8.2.5, 8.4.6)
- Handbook of Parameter Estimation for Probabilistic Risk Assessment (NUREG-CR-6823)
- System Reliability Theory: Models, Statistical Methods, and Applications
- Reliability Engineering and Risk Analysis: A Practical Guide
You may download the free RStudio here. Resources on R and JAGS include:
Also, please check out the training available from our affiliate partners. (Some courses are free to audit!)
I saw the Avengers: Infinity War movie this past weekend. It was awesome and very, very dark. Highly recommended. You should watch Thor: Ragnarok first, if you haven't already. Anyway, I bet someone in your life would enjoy some Avengers gear: